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Fendt Baler
Table of Contect
1. Branding Profile
Fendt
Founded in 1930 by Xaver Fendt, the brand has a long-standing history of excellence in agricultural engineering. Initially focused on tractors, Fendt expanded its product line to include round balers, leveraging its expertise in precision engineering and advanced technology. The acquisition by AGCO in 1997 enabled Fendt to further integrate cutting-edge developments into its machinery, enhancing its global reach and influence.
2. Model Specific Details
2.1 Corresponding Net Size for Balers
| Model | Bale Dimensions | Recommended Bale Net Width | Recommended Bale Net Length |
|---|---|---|---|
| Rotana 130 F | 1.25m x 1.2m | 1.23m | 2,000-3,000m |
| Rotana 160 V | 0.7m - 1.6m x 1.23m | 1.23m | 3,000-4,000m |
| Rotana 4160 V | 0.7m - 1.6m x 1.23m | 1.23m | 3,500-4,500m |
| Rotana 4180 V | 0.7m - 1.8m x 1.23m | 1.23m | 3,500-4,500m |
2.2 Comparative Technical Specifications
| Specification | Rotana 130 F | Rotana 160 V | Rotana 4160 V | Rotana 4180 V |
|---|---|---|---|---|
| Bale Dimensions (Diameter x Width) | 1.25m x 1.2m | 0.7m - 1.6m x 1.23m | 0.7m - 1.6m x 1.23m | 0.7m - 1.8m x 1.23m |
| Bale Chamber Type | Fixed Chamber | Variable Chamber | Variable Chamber | Variable Chamber |
| Pick-Up Width | 2.0m | 2.25m | 2.25m | 2.25m |
| Cutting System | Optional (XtraCut) | XtraCut | XtraCut | XtraCut |
| Knife Options | None | 13, 17, or 25 knives | 13, 17, or 25 knives | 13, 17, or 25 knives |
| Bale Density Control | Mechanical | Hydraulic | Hydraulic | Hydraulic |
| Net Binding System | Automatic | Automatic | Automatic | Automatic |
| Twine Tying System | Optional | Optional | Optional | Optional |
| Tractor Power Requirement | 80 HP | 100 HP | 110 HP | 110 HP |
| Weight | 2,650 kg | 3,100 kg | 3,200 kg | 3,300 kg |
| Dimensions (L x W x H) | 4.8m x 2.4m x 2.4m | 4.9m x 2.5m x 2.6m | 5.1m x 2.5m x 2.7m | 5.2m x 2.5m x 2.8m |
| Capacity | 110 bales/hour | 120 bales/hour | 130 bales/hour | 130 bales/hour |
| Control System | Mechanical | ComfortControl | ComfortControl | ComfortControl |
| Pick-Up Mechanism | CamTrack | CamTrack | CamTrack | CamTrack |
3. Characteristics of Baler Models
Fendt Rotana 130 F
- Consistent Bale Formation: The fixed chamber design of the Rotana 130 F ensures uniform bale size and density, making it particularly suited for baling dry crops like hay and straw where consistency is key.
- User-Friendly Design: This baler is designed for simplicity and ease of use, with straightforward controls and minimal maintenance requirements. It is ideal for operators seeking a reliable baler without complex adjustments.
- Robust and Durable Construction: Built to withstand regular use in various field conditions, the Rotana 130 F’s robust construction reduces the need for frequent repairs and extends the operational lifespan of the machine.
- Efficient Pickup Mechanism: Equipped with a 2.0m pickup, it efficiently gathers crops, reducing the number of passes needed and minimizing crop loss, which is crucial for maintaining high productivity on smaller farms.
Fendt Rotana 160 V
- Flexible Bale Sizes: The variable chamber of the Rotana 160 V allows for adjustable bale diameters, providing versatility to produce bales that meet specific storage and handling needs for different crop types.
- Advanced Cutting System: Incorporates the XtraCut system with up to 25 knives, offering precise cutting for improved crop processing and enhanced silage quality, which is essential for maximizing the nutritional value of the feed.
- Hydraulic Density Control: Offers precise control over bale density through hydraulic systems, allowing operators to tailor the bale firmness to the moisture content and type of crop being baled, optimizing storage and transport efficiency.
- ComfortControl System: Features an intuitive digital control system for easy monitoring and adjustments, providing operators with real-time feedback and simplifying the baling process.
Fendt Rotana 4160 V
- Versatile Crop Handling: The Rotana 4160 V’s variable chamber can handle a wide range of crop types, providing flexibility to produce bales from different materials, which is valuable for diverse farming operations.
- Enhanced Crop Flow: Equipped with a wider 2.25m pickup and an advanced crop flow system, this model ensures efficient gathering and feeding of crops, reducing blockages and maintaining consistent operation even under heavy loads.
- High-Capacity Performance: Designed to handle high volumes with efficiency, making it suitable for medium to large farms that require quick turnaround times during peak harvesting seasons.
- Comprehensive Automation: Includes features like automated net binding and bale ejection, minimizing manual intervention and increasing overall productivity, allowing operators to focus more on monitoring the baling process.
Fendt Rotana 4180 V
- Large Bale Capability: Capable of producing larger bales up to 1.8m in diameter, the Rotana 4180 V is ideal for large-scale operations that require efficient baling and storage of high-volume crops.
- Advanced Automation: Features extensive automation, including automated bale ejection and binding systems, which enhance productivity by reducing the need for manual adjustments and interventions.
- High-Performance Construction: Built with heavy-duty components to withstand intensive use and challenging field conditions, ensuring reliability and durability for large-scale farming operations.
- Efficient Crop Pickup and Feeding: With a 2.25m pickup and efficient crop flow mechanisms, it provides consistent crop intake, minimizing losses and enhancing the quality of the baled material, crucial for maintaining the feed's nutritional integrity.
4. Tips & Tricks
Operating Fendt round balers effectively involves understanding their advanced features, maintaining optimal conditions, and applying best practices to ensure consistent performance and high-quality bale production. Here’s a professional summary of usage tips for Fendt round balers, tailored to their specific operational characteristics and real-world conditions.
Optimal Crop Moisture Management
- Ensure crops are conditioned to the optimal moisture content before baling to enhance bale integrity and minimize spoilage.
Reason: For the Rotana models, particularly the 160 V and 4180 V, maintaining the right moisture level is crucial. Baling hay at 15-20% moisture prevents mold growth and spoilage, while silage should be at 50-60% to promote proper fermentation. This ensures that the advanced density controls and cutting systems can function optimally, producing tightly packed, high-quality bales.
Routine Maintenance and Component Inspection
- Perform detailed inspections and maintenance of critical components before and after each use to prevent operational disruptions.
Reason: Fendt balers, including the Rotana 130 F, rely on the integrity of components like the pickup tines, rollers, and net wrapping systems for seamless operation. Regularly checking for wear, proper lubrication, and any signs of damage ensures that the baler performs reliably and reduces downtime.
Precise Bale Density Adjustment
- Adjust the hydraulic bale density settings according to the specific crop and field conditions to optimize bale quality and handling.
Reason: For models like the Rotana 4160 V and 4180 V, accurate density settings prevent bales from being too loose (which can lead to shape loss and handling issues) or too tight (which may cause crop damage or wrapping difficulties). This adjustment is vital for maintaining bale quality and ensuring efficient storage and transport.
Proper Net Binding Configuration
- Set up and align the bale net correctly, ensuring it is tensioned and fed properly to avoid binding issues and ensure secure wrapping.
Reason: Correctly configuring the net on Fendt balers, especially those with automated binding like the Rotana 160 V, is crucial for achieving tight, well-protected bales. Misalignment or incorrect tensioning can lead to net tearing or incomplete wrapping, compromising bale integrity.
Efficient Crop Pickup Technique
- Adjust the pickup height to match field conditions and ensure the tines are set correctly to maximize crop intake while minimizing debris collection.
Reason: The CamTrack pickup system in Fendt balers, such as the Rotana 130 F, requires precise height adjustment to optimize crop gathering and prevent damage from rocks or dirt. This improves baler efficiency and reduces wear on the tines and pickup mechanism.
Managing and Balancing Crop Flow
- Maintain a consistent and balanced crop flow into the baler by adjusting tractor speed and windrow size to avoid blockages and ensure uniform bale formation.
Reason: Balanced feeding is essential for the variable chamber models like the Rotana 4160 V. Consistent crop flow prevents uneven bale formation and reduces the risk of blockages that can disrupt the baling process.
Real-Time Control Adjustments
- Utilize the ComfortControl system to monitor and adjust baler settings dynamically, adapting to changing field conditions and crop variations.
Reason: The ComfortControl system on models like the Rotana 4180 V provides critical data and allows for on-the-go adjustments, enhancing the baling process’s efficiency and effectiveness. This ensures optimal performance under varying conditions.
Secure Bale Handling and Storage
- Use appropriate equipment for handling and transporting bales, and store them in a dry, well-ventilated area to maintain bale quality.
Reason: Proper handling and storage are crucial for preserving the integrity of the bales, particularly for large bales from the Rotana 4180 V. Handling bales gently prevents damage to the net wrapping and maintains the bale’s structural integrity.
Seasonal Preparation and Calibration
- Conduct a comprehensive pre-season inspection and calibration to ensure all components are in optimal condition and the baler is ready for intensive use.
Reason: Preparing the baler for the season by calibrating settings, replacing worn parts, and ensuring all systems are operational prevents in-season failures and maximizes productivity. For Fendt balers, this preparation is key to leveraging their advanced features efficiently.
Operator Training and Best Practices
- Provide comprehensive training for operators on the baler’s features, controls, and best practices to enhance efficiency and reduce the likelihood of operational errors.
Reason: Effective use of Fendt balers, especially those with complex features like the Rotana 160 V, requires a deep understanding of their operation. Well-trained operators can make real-time adjustments and troubleshoot common issues, leading to smoother baling operations.
For optimal performance of Fendt round balers, maintaining the right crop conditions, conducting regular maintenance, adjusting settings based on real-time feedback, and ensuring proper training are critical. Each tip is designed to address specific operational aspects of Fendt balers, from crop preparation to advanced control systems, ensuring reliable and efficient baling in diverse agricultural settings. Adhering to these professional tips helps maximize the functionality and durability of Fendt balers, supporting high-quality bale production and efficient farm management.
Common Troubleshooting Tips
1. Inconsistent Bale Density
- Bales are inconsistently dense, with some being loose while others are overly compact.
- Difficulty in maintaining bale shape during handling and storage.
- Check Hydraulic Settings: For models like the Rotana 160 V and 4180 V, verify that the hydraulic bale density control is set appropriately for the crop being baled. Incorrect settings can lead to variability in bale density.
- Action: Adjust the hydraulic pressure settings using the ComfortControl system, ensuring they match the crop’s moisture content and type.
- Inspect Sensor Functionality: Ensure that sensors related to bale density control are clean and functioning correctly. Dirt or damage can affect their accuracy.
- Action: Clean the sensors and check for any signs of wear or malfunction. Replace if necessary.
- Verify Calibration: Confirm that the bale chamber is properly calibrated. Misalignment can cause uneven pressure application.
- Action: Recalibrate the chamber according to the manufacturer’s guidelines, ensuring all settings are correctly aligned.
2. Net Binding Failures
- Net fails to wrap around the bale properly.
- Net tears during application or does not cover the entire bale.
- Examine Net Roll Installation: Ensure the net roll is installed correctly and the net is feeding from the center. Misalignment can cause tearing or incomplete wrapping.
- Action: Check the net roll’s position and adjust as needed. Make sure it feeds smoothly without obstruction.
- Adjust Net Tension: Incorrect net tension can lead to issues with net application.
- Action: Use the control panel to adjust the net tension. Follow the guidelines for the specific model to ensure optimal tension.
- Inspect Net Feed Mechanism: Look for blockages or wear in the net feed mechanism, which can disrupt proper net application.
- Action: Clean the net feed path and replace any worn components to maintain smooth operation.
- Check Binding Settings: Verify that the automatic net binding system is set correctly for the bale size and type.
- Action: Use the ComfortControl system to review and adjust binding settings, ensuring they match the specifications for the crop and bale size.
3. Pickup Blockages
- Crop buildup in the pickup area, causing jams.
- Uneven or incomplete crop collection.
- Adjust Pickup Height: Ensure the pickup tines are set at the correct height to avoid picking up excess dirt or debris, which can cause blockages.
- Action: Set the pickup height to just skim the ground surface, and adjust based on field conditions to optimize crop collection.
- Clear Pickup Area: Remove any debris or crop residue from the pickup mechanism.
- Action: Regularly clean the pickup area and ensure all moving parts are free from obstructions.
- Check Tine Condition: Inspect pickup tines for wear or damage that could impede crop flow.
- Action: Replace any bent or worn tines to ensure effective crop gathering.
- Verify Crop Flow Shields: Ensure crop flow shields are correctly positioned to guide the crop into the chamber evenly.
- Action: Adjust the crop flow shields to prevent uneven feeding and reduce blockages.
4. Uneven Bale Formation
- Bales are misshapen or vary significantly in size and density.
- Problems with maintaining bale shape during storage and handling.
- Ensure Even Crop Flow: Maintain a consistent feed of crop into the baler to avoid uneven bale formation.
- Action: Balance windrows and adjust tractor speed to ensure steady crop flow into the pickup. Avoid abrupt changes in crop volume.
- Inspect Chamber Components: Check the rollers and belts in the bale chamber for wear or damage that could affect bale shape.
- Action: Replace worn components and ensure that belts and rollers are properly tensioned and aligned.
- Calibrate Bale Chamber: Ensure the bale chamber is correctly calibrated to produce uniform bales.
- Action: Use the calibration tools provided by Fendt to adjust the chamber settings, following the manufacturer’s instructions.
- Check Compression Settings: Verify that the compression settings are appropriate for the crop and conditions.
- Action: Adjust the compression settings using the control system to match the crop’s density and moisture levels.
5. Bale Ejection Problems
- Bales are not ejected smoothly or get stuck in the chamber.
- Ejection process is slow or requires manual intervention.
- Inspect Ejector Mechanism: Ensure that the bale ejector is free of obstructions and that all moving parts are operational.
- Action: Clean the ejection area and lubricate moving parts. Replace any damaged components.
- Verify Hydraulic System: For hydraulic ejection models, check the hydraulic fluid levels and look for leaks or damaged hoses.
- Action: Refill hydraulic fluid and repair any leaks. Ensure all hydraulic components are functioning properly.
- Adjust Ejection Timing: Ensure the timing of the ejection mechanism is synchronized with the baling cycle.
- Action: Use the control system to adjust the timing, ensuring it matches the operational speed and conditions.
- Clear Ejection Path: Ensure the ejection path is clear of debris and obstacles that could impede the bale’s movement.
- Action: Regularly inspect and clear the ejection path to facilitate smooth bale discharge.
6. Pickup Efficiency Issues
- Inconsistent or incomplete crop pickup.
- Pickup tines missing or bent.
- Adjust Pickup Width Utilization: Ensure the pickup is aligned with the windrow and utilizing its full width.
- Action: Drive the tractor in a manner that aligns the windrow with the center of the pickup width, maximizing efficiency.
- Inspect Tine Condition: Check for any missing or bent tines that could affect pickup performance.
- Action: Replace damaged tines to maintain effective crop gathering.
- Optimize Ground Speed: Adjust tractor speed to match the crop density and field conditions, ensuring optimal pickup performance.
- Action: Maintain a steady speed that matches the baler’s capacity to handle the crop volume, avoiding sudden speed changes.
- Clean Pickup Area: Regularly clean the pickup area to remove any buildup of crop residue or debris that can reduce efficiency.
- Action: Conduct daily cleanings during intensive use periods to maintain pickup efficiency.
Troubleshooting Fendt round balers involves addressing common operational issues such as inconsistent bale density, net binding failures, pickup blockages, uneven bale formation, bale ejection problems, and pickup efficiency. By following these professional tips, operators can maintain optimal performance and reduce downtime.